Bentonite slurry treatment plant for tunnel boring project
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Construction/ Middle East

Bentonite slurry treatment plant for tunnel boring project

Client: Civil engineering contractor (named on request under NDA)

Project Overview

A civil contractor required a modular slurry treatment plant to support a bored tunnel section driven by a slurry TBM. Available surface pad space was tight, and the programme required the plant on line and stable within a short mobilisation window.

CLIENT CHALLENGE

The Challenge

  • Slurry reuse target that required a full shaker-cyclone-centrifuge train, not just primary screening.
  • Restricted pad footprint with adjacent live construction traffic.
  • Tight programme — the TBM face pressure and slurry recirculation had to be maintained within specification from the first drive.
  • Requirement for rental supply with the option to convert to purchase if the pattern was repeated on subsequent contracts.
ENGINEERING SOLUTION

Paragon's Approach

1

Sizing of shaker, cyclone and centrifuge train against the design TBM slurry rate and expected geology.

2

Modular skid layout to fit the available footprint, with equipment craneable in and out for site access windows.

3

Rental supply of the treatment plant plus back-up wear parts, with rental-to-purchase optionality written into the contract.

4

Site commissioning and operator support during TBM ramp-up.

EQUIPMENT SUPPLIED

What Paragon Supplied

  • Primary shale shakers configured for bentonite slurry
  • Desander / desilter hydrocyclone banks
  • High-speed decanter centrifuge for fines removal
  • Slurry storage tanks and inter-stage transfer pumps
  • Rental spare-parts kit for the campaign duration
RESULTS ACHIEVED

Outcomes

Slurry reuse rate hit programme targets, reducing muck-away tonnage.
TBM face pressure maintained within specification throughout the drive.
Plant fitted the pad envelope without disruption to adjacent construction traffic.
Repeat rental awarded on the next tunnel drive on the same contract.
PARTNERSHIP

Delivery Partners

Where appropriate, Paragon Environmental Solutions collaborates with carefully selected OEMs, manufacturers, and technology partners to deliver the most effective solution for each project. This ensures clients receive proven equipment supported by independent engineering expertise and local operational support.

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