If dilution factor is climbing, mud spend is climbing with it. The lever is usually solids control efficiency, not a cheaper base fluid.
Establish baseline dilution factor and mud built per metre as tracked KPIs.
Aggressive solids control tuning — shakers, cyclones, centrifuges — to reduce LGS carry-over.
Cuttings dryer and decanter deployment to recover base fluid on OBM operations.
Consolidated screen and consumables supply to standardise best-in-class specifications.
“A drop in dilution factor from 3.0 to 2.0 typically pays for a full solids control upgrade inside a single campaign. Treat dilution as the KPI the whole crew watches, not a background number in the mud report.”
Send us the symptoms and current setup. Our engineers will come back with a diagnostic framework and concrete recommendation within one working day.
When low-gravity solids build up in the active system, mud properties drift, dilution climbs and rheology becomes hard to maintain — usually a solids control chain issue, not a mud chemistry one.
Blinding, screen tears, poor conveyance and whole-mud loss are usually screen selection or deck-angle problems — not shaker problems.
Haulage tonnage and disposal category are the two biggest levers on waste cost. Both respond to correct on-site dewatering and stream segregation — not a cheaper haulier.